JHFRTP PPSU fiber-reinforced polyphenylsulfone composites
Product Overview
JHFRTP PPSU series is a class of high-end, high-performance thermoplastic composite materials. It uses T300-grade-3K satin carbon fiber fabric, electronic-grade glass fiber fabric, needle-punched carbon fiber felt and other fiber forms as reinforcing materials, and amorphous thermoplastic polymer PPSU as prepreg resin, which is then hot-pressed at high temperature.
It possesses excellent properties such as light weight, high strength, high toughness, high damage resistance, fatigue resistance, resistance to damp heat, and corrosion resistance, and can be used at temperatures up to 250°C for extended periods. It is widely used in aerospace, medical devices, petrochemicals, automotive, and electronics/semiconductor industries.
Technical Data Sheet
Resin properties
| project | Test Standards | unit | Typical index values |
|---|
| density | ISO 1183 | g/cm³ | 1.3 |
| Glass transition temperature (Tg) | ISO 11357.2 | °C | 220 |
| Molding processing temperature (Tp) | – | °C | 350-390 |
JHFRTP CF/PPSU-WF (Continuous carbon fiber fabric reinforced PPSU composite material)
Physical properties
| project | Test Standards | unit | Typical index values |
|---|
| Fiber surface density | HB7736.3-2004 | g/m² | 285 |
| Prepreg surface density | HB7736.2-2004 | g/m² | 485 |
| Resin content | HB7736.5-2004 | % | 42±3 |
| Single-layer curing thickness | According to the thickness of the plate | mm | 0.3±0.02 |
| Density (Laminated Board) | ASTM D792 | g/cm³ | 1.55 |
Mechanical properties
| project | Test Standards | unit | Typical index values |
|---|
| Tensile strength | ASTM D3039 | MPa | 660 |
| Tensile modulus | ASTM D3039 | GPa | 50 |
| Bending strength | ASTM D7264 | MPa | 860 |
| Flexural modulus | ASTM D7264 | GPa | 48 |
| Compressive strength | ASTM D6641 | MPa | 550 |
| compression modulus | ASTM D6641 | GPa | 55 |
| Interlaminar shear strength | ASTM D2344 | MPa | 78 |
JHFRTP GF/PPSU-WF (Continuous Glass Fiber Fabric Reinforced PPSU Composite Material)
Physical properties
| project | Test Standards | unit | Typical index values |
|---|
| Fiber surface density | HB7736.3-2004 | g/m² | 310 |
| Prepreg surface density | HB7736.2-2004 | g/m² | 510 |
| Resin content | HB7736.5-2004 | % | 42±3 |
| Single-layer curing thickness | According to the thickness of the plate | mm | 0.25±0.02 |
| Density (Laminated Board) | ASTM D792 | g/cm³ | 1.85 |
| hardness | ISO 2039-2 | HRE | 77 |
| Thermal conductivity (25°C) | GB/T 22588 | W/(m·K) | 0.400 |
| Thermal conductivity (180°C) | GB/T 22588 | W/(m·K) | 0.462 |
| Thermal conductivity (260°C) | GB/T 22588 | W/(m·K) | 0.274 |
| Coefficient of thermal expansion at 260°C – vertical direction (0-150°C) | ISO 11359 | 10⁻⁶/°C | 72.43 |
| Coefficient of thermal expansion at 260°C – vertical direction (150-260°C) | ISO 11359 | 10⁻⁶/°C | 248 |
| Coefficient of thermal expansion at 260°C – parallel direction (0-150°C) | ISO 11359 | 10⁻⁶/°C | 13.37 |
| Coefficient of thermal expansion at 260°C – parallel direction (150-260°C) | ISO 11359 | 10⁻⁶/°C | 6.90 |
Mechanical properties
| project | Test Standards | unit | Typical index values |
|---|
| Tensile strength | ASTM D3039 | MPa | 370 |
| Tensile modulus | ASTM D3039 | GPa | 24 |
| Bending strength | ASTM D7264 | MPa | 485 |
| Flexural modulus | ASTM D7264 | GPa | 23 |
| Compressive strength | ASTM D6641 | MPa | 500 |
| compression modulus | ASTM D6641 | GPa | 24 |
| Compressive strength – 15% strain | ISO 604 | MPa | 280 |
| Compressive strength – 15% strain (260°C) | ISO 604 | MPa | 180 |
| Interlaminar shear strength | ASTM D2344 | MPa | 40 |
| In-plane shear strength | ASTM D3518 | MPa | 60 |
| In-plane shear modulus | ASTM D3518 | GPa | 1.05 |
| Notched impact strength of simply supported beam | ISO 179 | kJ/m² | 69 |
| Unnotched impact strength of simply supported beam | ISO 179 | kJ/m² | 134 |
| Double V-shaped notch shear strength | ASTM D5359 | MPa | 133 |
JHFRTP CFF/PPSU (Carbon Fiber Felt Reinforced PPSU Composite Material)
Physical properties
| project | Test Standards | unit | Typical indicator value 1 | Typical indicator value 2 |
|---|
| Fiber surface density | HB7736.3-2004 | g/m² | 50 | 120 |
| Resin content | HB7736.5-2004 | % | 68±3 | 58±3 |
| Single-layer curing thickness | According to the thickness of the plate | mm | 0.15±0.02 | 0.16±0.02 |
| Density (Laminated Board) | ASTM D792 | g/cm³ | 1.41 | 1.45 |
Mechanical properties
| project | Test Standards | unit | Typical indicator value 1 | Typical indicator value 2 |
|---|
| Tensile strength | ASTM D3039 | MPa | 278 | 365 |
| Tensile modulus | ASTM D3039 | GPa | 18 | 27 |
| Bending strength | ASTM D7264 | MPa | 383 | 493 |
| Flexural modulus | ASTM D7264 | GPa | 17 | 22 |
| Compressive strength | ASTM D6641 | MPa | 245 | 218 |
| compression modulus | ASTM D6641 | GPa | 44 | 36 |
| Interlaminar shear strength | ASTM D2344 | MPa | 47 | 46 |
